How Exactly Does a Tire To Oil Plant Work? The Pyrolysis Process Explained

Beston Charcoal • July 21, 2023

As the vehicle industry expands in proportions, the volume of trash tires produced climbs in proportion.

As the vehicle industry expands in proportions, the volume of trash tires produced climbs in proportion. Consequently, it can be reasonable to believe that waste tire pollution gets worse every day. In exchange, people worldwide have developed various options for dumping discarded tires to be able to limit and stop pollution. Choose a suitable tyre oil plant .

What Are the Various Techniques for Disposing of Used Tires?

Currently, probably the most frequent options for getting rid of waste tires are waste tire recycling to recovered rubber, retreading, and pyrolysis technology. Of the, Pyrolysis technology is likely the most promising of them all. This is due to the larger number of waste tires that pollute the planet.

What Is a Tire Pyrolysis Plant?

An oil pyrolysis plant is equipment that turns discarded tires, and plastics among other solid waste into oil, carbon black, and uncondensed gas. Using discarded tires like a raw material inside an oil pyrolysis plant helps recycle waste, which helps humanity safeguard the surroundings by reduction of waste accumulation. In operation, by selling the by-products of your process, investors can certainly make a lot of cash.

The Workflow Steps of any Tire Pyrolysis Plant

Step One: Feeding the raw materials

Automatic feeding equipment feeds waste tires or plastic in to a pyrolysis reactor. The reactor should be given another of the volume to give it time to rotate more smoothly. Next, ensure sure the feeding machine's inlet is securely shut.

Step Two: Heating

The fuel material (LPG, tire oil, wood, gas, or coal, made from waste tire/plastic to fuel oil pyrolysis plant) is going to be gently heated within the pyrolysis reactor.

Step 3: Separation from the By-Products

As soon as the temperature reaches 100°C (the best output rate interval is 250-280°C), the oil gas is going to be emitted. The heavy oil gas separated with the manifold should really liquefy and fall straight into the heavy oil tank. The lighter gas will likely then rise to the oil condensers, where it will likely be liquefied and stored as oil. Lastly, the non-condensable gas will likely be desulfurized and dedusted prior to being fed to the furnace, which will heat the pyrolysis reactor for recycling.

Step 4: Cooling

The reactor needs to be cooled after each of the fuel oil continues to be produced. As soon as the temperature drops below 40 degrees, carbon black will be expelled automatically.

Step 5: Steel Wool Removal

When the source materials are discarded tires, remove steel wires in the reactor using hooks when the temperature has dropped below 50 degrees Celsius.

Step 6: Purification of Exhaust Gas

When there is any remaining exhaust gas, it is possible to purify it utilizing the smoke cleaning system to create it up to emission standards.

All in All

You may recycle scrap tires into renewable energy while using tire pyrolysis technique. The great thing is you can do all this without polluting the surroundings at the same time. To avoid air and water pollution, be sure your waste tire pyrolysis facility features a smoke cleaning system, tail gas cleaning system, bad odor elimination system, and water circulation system.